Thankfully the square tubing dies would be an easy clean up unlike the round ones. A bit of a PITA, but well worth the effort. So I took the 5/8" shoe and remachined it for a perfect finish. 092 tubing all that contamination transferred into the piece. For what I bought the set to do which was 3/4". But the coating or casting work is terrible if you want a perfect finish. I know you have a good unit, but you yourself said you couldn't attain the shoe set so I tossed this out there verses cobbling something together. And that's after you get a couple different gauges to play with. But honestly I don't think you'll have much luck with aluminum unless you get it annealed jusssst right. I haven't bent any square tubing yet so no help there. I'll check and get back to you on the radius, but if you got to woodwards site all the specs are listed.
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